基于UG的喷注器冷却通道的机床仿真加工

在分析了喷注器壳体上冷却通道的结构特点和数控加工工艺的基础上,利用UG／ISV软件进行冷却通道的辅助加工,同时对喷注器三维模型的建立、加工过程参数的选用及刀具轨迹编程和加工仿真进行了详细介绍,并用五轴机床进行了加工实验,保证了加工质量,提高了加工效率。     

电容放电式火工品点火电路参数设计与仿真

文章介绍了火工品电容放电式点火电路,阐述了电容充放电原理和充放电电路的参数计算方法;仿真分析了充电电压和储能电容等参数对点火电路放电性能的影响。通过仿真分析得出,合理选择储能电容和充电电压能够获得较好的点火性能。     

舰载机弹射起飞前起落架牵制载荷突卸动力学分析

舰载机弹射起飞过程中,由于牵制载荷突卸而产生的前起落架沿航向的快速振动会给机体结构和设备都带来严重的疲劳问题,为研究该振动现象并提出解决方案,建立了舰载机弹射起飞动力学模型,分析计算了前起落架的受载情况,并详细论述其动力学成因,推导了消除前起落架振动现象的充分必要条件.研究结果表明:牵制载荷沿下扭力臂轴向的载荷分量所造...     

气膜内冷通道高度对气膜孔流量系数的影响

以一种基于旋流增益的强化换热技术为研究对象,对狭小受限的气膜孔内冷通道中气膜孔的流量系数开展了试验研究.试验中通过改变气膜孔雷诺数Re(4800～26000)、吹风比M(0.36～2.74)、无量纲冷却通道高度h/d(0.33～2.0)等参数,研究了狭小空间的几何结构、流动参数等对单排气膜孔平均流量系数Cd的影响,并得...     

某框基于后置程序逆向设计及数字化高效加工研究

介绍了飞机某框从逆向设计到数字化高效加工详细流程,应用以CATIA V5、VERICUT为代表的先进数字化制造技术,使零件数字化设计、数字化加工、工艺流程得到全面改进,为今后零件逆向设计及数字化加工奠定良好的基础。     

矩阵式数控加工在航空结构件批生产中的应用

以大批量数控加工的航空结构件生产为研究对象,运用人工干预环节集中化、数控加工过程自动化的理念,探索利用矩阵式数控加工进行多零件同时生产的应用方案。多零件集中装夹,通过系统自动读入每个零件的加工原点,自动调用零件的加工程序,完成相同(或不同)零件数控加工,在充分利用机床工作台面的同时,解决了批量生产过程中零件频繁装夹、找正、换刀和频繁调用加工程序的难题,达到降低劳动强度,提高生产效率的目的。     

Electrochemical micromachining of micro-dimple arrays on cylindrical inner surfaces using a dry-film photoresist

The application of surface textures has been employed to improve the tribological performance of various mechanical components. Various techniques have been used for the application of surface textures such as micro-dimple arrays, but the fabrication of such arrays on cylindrical inner surfaces remains a challenge. In this study, a dry-film photoresist is used as a mask during through-mask electrochemical micromachining to successfully prepare micro-dimple arrays with dimples 94 lm in diameter and 22.7 lm deep on cylindrical inner surfaces, with a machining time of 9 s and an applied voltage of 8 V. The versatility of this method is demonstrated, as are its potential low cost and high efficiency. It is also shown that for a fixed dimple depth, a smaller dimple diameter can be obtained using a combination of lower current density and longer machining time in a passivating sodium nitrate electrolyte.     

航天器表面电荷激发空间静电场规律研究

从带电表面微元出发，通过求解泊松方程，得到带电介质平板表面邻近空间静电势的解析表达式，建立介质表面电位-介电常数模型，求得了带电介质平板表面电位、表面带电量和介质介电常数三者之间的关系式。结合典型的航天器表面介质材料带电案例，对此类圆盘结构介质平板带电问题进行了仿真分析，结果表明，在介质材料表面电位一定的情况下，表面电荷激发的空间静电势值随距离的增大而减小，并且距离介质表面越近，电势的空间变化率越大；在介质材料带电量相等的情况下，介质表面电位随着介质介电常数的增大而减小，并逐渐趋于一个稳定值，所以在一定范围内选择介电常数较大的介质材料可以降低介质的表面电位，减小介质间发生静电放电的几率。     

三角翼DBD等离子体流动控制研究进展

现代战机采用较多的三角翼，在大迎角绕流时存在前缘涡破裂等气动问题。作为新型主动流动控制技术，等离子体激励频带宽、响应快、结构简单、便于闭环控制，在解决三角翼气动问题上具有潜力。回顾了介质阻挡放电（DBD）等离子体气动激励的基本原理，及其用于三角翼前缘涡控制的研究进展。从来流条件、几何构型、激励参数等方面分析了DBD等离子体激励对流动控制效果的影响规律；结合不同激励频率下流场演化特性，分析了流动控制机理。最后，从理论研究和工程应用的角度，对三角翼前缘涡控制的发展进行总结展望。     

Electrochemical trepanning with uniform electrolyte flow around the entire blade profile

In the traditional machining process for diffusers, blades are easily deformed, and methods suffer from high tool wear and low efficiency. Electrochemical machining(ECM) possesses unique advantages when applied to these difficult-to-machine materials. In the ECM process, theflow field plays a crucial role. Here, an electrolyte flow mode that supplies uniform flow around the entire blade profile was adopted for electrochemical trepanning of diffusers. Various flow rates were employed to obtain the optimal flow field. Simulations were conducted using ANSYS software, and results indicated that increasing the flow rate substantially afforded a more uniform flowfield. A series of experiments was then performed, and results revealed that increasing the flow rate greatly improved both the machining efficiency and the surface quality of the diffusers. The maximum feeding rate of the cathode reached 4 mm/min, the blade taper of the concave part decreased to 0.02, and the blade roughness was reduced to 1.216 lm. The results of this study demonstrated the high feasibility of this method and its potential for machining other complex components for engineering applications.